Compact Step Lap Silicon Steel Core Cut to Length Machine Line for Mitred Transformer Lamination Cutting

Basic Info

Model NO.	JN-5003C
Max. Silicon Steel Width	500mm
Rated Power	20kw
Cutting Speed	30~50 Times Per Minute
Cut-to-Length Precision	+/-0.1mm
Cutting Angle Tolerance	+/-0.03 Degree
Cutting Burr Height	Less Than 0.02mm
PLC	Delta
HMI	Delta
Servo Motors	Delta
Machine Dimension	About 4000 X 1600 X 1400mm (Main Machine)
Type	Silicon Steel Cutting
Application	Machinery & Hardware
Type for Cutting Machine	CNC Cutting Machine
Transport Package	Sea Worthy Wooden Case
Specification	full in one 20′ container
Trademark	ZHENHUAN
Origin	China
Production Capacity	5 Sets Per Month

Product Description

Compact Step Lap Silicon Steel Core Cut to Length Machine Line

I Description of compact step lap silicon steel cut to length machine line:

This machine is specially designed for cutting silicon steel coils into lamination strips for transformer cores, welding machine cores, and reactor cores.

This machine is specially designed with a swing shear for different angle. The angles and cutting length can be pre-set in the PLC, full automatic.

This machine is equipped with online notching device for top/bottom yokes, controlled by PLC.

Lamination strips can be cut by this machine:

II Main features of compact step lap silicon steel cut to length machine line:

- Delta AC servo system plus Delta PLC professional module achieve high precision feeding, quick response, high precision positioning, low noise; Max. feeding speed 100m/min, starting & braking time is less than 10ms.
- Full automatic finishing cutting, swinging angle, counting, cutting right angle, trapezoid, parallelogram, fish-head, etc.
- Equipped with online punching & V notching device, high productivity
- Cutting, punching and notching motors are inverter control, quick and low noise
- Screw rod center positioning, driven by step motor, automatic positioning
- Cutting blade, notching tool and punching tool are made by special ceramic alloy from Germany, long life, less burr
- Step-lap function, max. 7 steps, each step can be two laminations

III Buildup of compact step lap silicon steel core cut to length machine line:

3.1 Inverter-controlled decoiler:

-Motor power: 3kW

- Max. coil weight: 1000kg

-Max. coil width: 500mm

-Coil inner diameter: 480-520mm

-Coil outer diameter: 1200mm

3.2 High speed feeding machine

- Servo motor driving: Delta servo motor, 2kW

- Feeding precision: +/-0.02mm

- Feeding speed: max. 100m/min

- Feeding roller material: special mould steel in high hardness

3.3 Servo swinging device

- High speed servo drive swinging, 3-5s per rotate

- Rotating angle precision: +/-0.1 degree

-Rotating servo motor power: 4.5kW

3.4 Online notching device

- High speed notching device, 40 times per minute (average speed in line)

- Notching position tolerance: +/-0.05mm

- Notching motor power: 2kW

- Notching tool: high hardness ceramal steel imported from Germany, life more than 2000,000 times before grinding

- Notching position can be pre-set on the touch screen

3.5 Cutting device

- High speed cutting, 30 times per minute (average speed in line)

- Cut-to-length tolerance: +/-0.05mm

- Cutting motor power: 2kW

- Cutting blade: high hardness ceramal steel imported from Germany, life more than 2000,000 times before grinding

- Quantity and length are pre-set on the touch screen

3.6 Belt transmitting table: length 1500mm, driving motor power 1.5kW

3.7 Control system

- Delta PLC

- Delta touch screen 7"

- Quantity, length, speed, angle combination can be pre-set on the touch screen

IV Main technical data of compact step lap silicon steel core cut to length machine line:

No.	Item	Data
1	Type Code	JN-5003
2	CRGO thickness	0.23-0.6mm
3	CRGO coil width	30-500mm
4	Cutting length	1-999999mm
5	Cut-to-length tolerance	+/-0.1mm
6	Cutting angle tolerance	+/-0.03°
7	Hole position tolerance	+/-0.1mm
8	Notch position tolerance	+/-0.1mm
9	Burr height	Less than 0.02mm
10	Feeding speed	Max. 100m/min
11	Production speed	30~50 pieces per minute
12	Punching/notching die	Carbide alloy
13	Cutting blade	Carbide alloy
14	Die & blade life	More than 1.2 million times before grinding
15	Max. step-lap stroke	40mm
16	Step-lap quantities	1, 2, 3, 4, 5, 6, 7,8
17	Servo motors	Delta from Taiwan

Compact step lap silicon steel core cut to length machine lines in our workshop:

Customers inspection visit for compact step lap silicon steel core cut to length machine line:

Our workshop faciliites ensuring quality of compact step lap silicon steel core cut to length machine line:

We have sold this kind of compact step lap silicon steel core cut to length machine lines to USA, UK, Russia, Greece, Mexico, Colombia, Peru, Argentina, Korea, Singapore, Thailand, Pakistan, UAE, India. Welcome to visit us at any time and we can show you working machine of compact step lap silicon steel core cut to length machine lines.